Clementine's Garage
Clementine the Cat
 
Image of flower
Yellow R4
 
Réparateur d'automobiles

What have I done! (R4 GTL)

FaNTasTiC !!!!!! What a joy ... Well done ..when they become reborn it gives you a huge BOOST!
Fabulous PETAK you deserve success
 
Thank you all for for warm support and joy for my success.

Yesterday fixed position of the dizzy, now it stands like it should. But car would not start. To me it seems like some fuel problem.

When i first started engine had same problem but then tried to clear pump from system and poor 0,5liter of petrol into bottle and stick hose from suction side of pump into bottle.
Pump took some 1 dcl of petrol and engine started. But when i connected hose back to the petrol tank car did not start.

Need to do something about that.

But, it seem to me that i have dome some thing on car and did not post it here.

So let begin!

Worked little bit on inside
1. Shelfs
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2. Drivers in place
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3. Passengers in place
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Had big trouble mounting them because of insulation. They are tight fit even when there is no insulation, than you can imagine what trouble i had to put them in place, especially as i did not know where bolt hose are. So took nails and push them form out side to get some guide.

4. brakes
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Had trouble here also. When i have put master cylinder in car he was working fine, but now few mounts later piston got stucked inside, and i could not get brake oil into calipers. So had to change whole master cylinder.
After change everything went alright

Poor gearbox oil

2 liters will be enough
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to easy job and not to poor oil all over made my self help
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After a while oil came out of the gearbox. That is sign that you have put oil to the top

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This process was very slow. because i had small filling bottle and small hose.
 
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So wile oil was draining into gearbox i have started to put rubbers on doors.

one that i have bought on ebay for small amount of money.
They are not original but close enough.
Wanted to see how they will fit and how god will prevent air and water getting into car

This is how profile looks like
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Positioning on the doors
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rear doors
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On rear door it fits pretty good
But on front doors there is some gap at the same place shown on this picture. This is picture of the rear doors.
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Also booth door.

Have kept original corners of the rubber and glue them back
Upper part of the rubber is fitting nice and believe it wont get water inside, but lower part is to small and need to find different solution

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Used this glue for the job.
It seems to me that will hold good but problem is that you need to left glue cure for 30 min at least. I have left it over nigh (almost 24 hours)
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Quick look at my both

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Next job was cooling liquid

Preparation for job and not messing all around.
Mixed 2 liters of antifreeze (-80°C) and 3 liters of distilled water.

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Turn heating on ( to red dot), open bleeding screw and cap on radiator.

Start to filling system
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After water reached top of the radiator close cap and keep filling until you get water coming out of the bleeding screw

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When you get nice and steady jet of water close bleeding screw, position expansion bottle on her place and tap it up until you reach MAX line on bottle. That is it.

You can then start the engine, watching ventilator to go on, and once more open bleeding screw to let some residual air out.
You are god to go.
 
I think you can buy the boot lid lower seal moulding from the R4 specialists like Retro Passion. The door seals look good with the big hole in the middle. A lot of the reproduction ones are too stiff.
 
Side plastic protections.

As i could not find original plastic clips for screws to use, found something that will do the job. BUt need to trim clips little bit to fit.

Original shape
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Trimed
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HOle for plastics
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Clip inside
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Plastics
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One in place. Used fi3,6 16mm long screw
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Plugs for holes will go used one for now....but planing to buy new.

Time for belts

Used continental brand....Will see how will work
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Alternator belt
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Waterpump belt
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When engine was running i have noticed that tensioner pulley is wiggling and there is some squeaking sound so probably did not put bearing inside correctly. Need to fix that.
 
Fill up engine with oil
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Oil filter and hand maid tool for drain plug (already on the car)
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Next step exhaust.
Will use old piles, and new silencer and rubber mounts

exhaust from start to finish
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Look from behind without silencer. I still need to buy one.

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And last thing battery
Used local shop brand TQ 44Ah 420A (FIAMM is actually producing battery for shop)

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And one picture so that you can see how many helpers i have. Oldest son (7) is taking the picture

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I think you can buy the boot lid lower seal moulding from the R4 specialists like Retro Passion. The door seals look good with the big hole in the middle. A lot of the reproduction ones are too stiff.

Thank you malcolm....do you know is it hollow tip?

This was test for me and rest of R4 lovers to see will cheap ebay rubber make it good or it is not worth buying.
 
Ha ha I like the helpers photo....mine are older and a bit more reluctant to help Dad. Soon I hope to be pAst all the dirty work and re assembling shiny restored and clean parts. I think my son now 16 will help me with that bit
 
Hey Petak,
It looks wonderfull what you have done so far.
Wish I could see her in real life some day.
Keep up the good work.
Regards, Robert
 
Harbourseal...if you ever pass by Vodice in Croatia don't be shy and let me know you are here.

Drink and glass of nice conversation with R4 lover is always good time spend.

And others are welcome to.

And maybe i get going thru Europe and visit your town....
 
:whistle:Just a thought .....wonder if there is a way for us all to meet across the globe in live video conversation... Some kind of multiway Skype ....or am I just showing myself up here ? :laughing: ....maybe I should ask a teenager
 
I have some big trouble with rear lights, and i can not find where problem is.

When all light bulbs are taken away then i have 11,56V on every pin according how they are light on.
On stop light if i press brake, on light if i start light, on revers light if I engage revers,and so on, also on every pins if i engage all of them.

But second after i put light bulbs back on, it is charade. Brake light working all the time regarding brake pedal position (but only if lights are on, if lights are of then brake light works fine as brake pedal is pressed or not), all lights (rear, revers, blinker, stop) are dimmed.
I have checked voltage and it seems that they split voltage once bulbs are in.

I have believed that problem is in earthing, so taken whole rear light casing from car and connect rear lights earth to the accu minus pole (same thing).
Believed that problem is in cabin light, disconnected it but all the same.

Tried with led lights, and they are working fine but also splitting voltage. Difference is that led lights are more immune to voltage drop, and they do work as normal if voltage is above 9 or 10.
And when i add blinker (normal bulb) then all led lights are blinking as blinker)

I have add only two thing to the rear wiring.
First is cabin light but i have ruled out that one as i have disconnected it from wiring of the car.
Second thing is tow bar wiring, and i have connected it to the pins on rear lights. But have separated that wiring also and same thing was happening.

Now i do not know what else i can check to see where problem is.

I have one more idea at my mind, and will try to do it this weekend. After that i am done....my knowledge ends there.
 
Hmm lights doing strange things usually points to bad earthing. Maybe take a long strong wire back to the battery to provide a temporary solid earth then isolate in turn
 
Hmm lights doing strange things usually points to bad earthing. Maybe take a long strong wire back to the battery to provide a temporary solid earth then isolate in turn
Done that. Directly from bulb casing to battery "-" pole. No luck. Unfortunately.
Thank you for help!
 
Are you using twin filament bulbs in back lights and single for indicators
 
Are you missing the Earth wire for the body between the battery and the inner wing do the front lights all work correctly
 
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